TOP330PLUS3 FAST digital finishing solution

The Rhyguan Top330PLUS3 is fast compact digital finishing machine with semi-rotary die-cutting at a speed upto 90m/min. This a modern compact digital finishing solution offer flexo, die-cutting, and many optionals such as Cororna, automatic slitting, and even inspection modules. This machine is fully servo-driven and digitally controlled.

It is suitable for digital finishing with SPOT varnish, cold foil, and fast semi-rotary die-cutting (90m/min), various slitting and rewinding options.

Fast Compact digital label finishing. This new design is more compact than the TOP330PLUS2 that it replaces, but which will remain available.  First of all the design itself is more compact, but also the control stations for the UV curing and the Corona control stations are embedded inside the machine body. This reduces the floorspace required in your factory floor to a minimum.

The Rhyguan TOP330PLUS3 is a digital label finishing machine, that offers spot varnish and semi-rotary die-cutting into one compact configuration. This converting machine is available in two widths: 333mm (TOP330PLUS3), 420mm (TOP420PLUS3).

The TOP330PLUS3 machine is fully servo driven, starting with the unwind, the flexo, the die-cutting, including the rewind, and everything in between. That even includes the matrix rewind. The servo engines are digitally controlled. This provides synchronization across all servo-engines with precision timings and accurate step-and-repeats. The result is excellent tension control, a very smooth-running machine, and astonishing finishing quality.

Compact digital finishing with fast semi-rotary die-cutting, flexo, corona

Semi-Rotary Flexo
This Semi-Rotary Flexo unit is suitable to apply spot-varnish in the register. It is easy to switch from semi-rotary to full rotary to apply flood-coating if your job so requires.
The Flexo unit has a convenient slide-back panel for easy access and is default fitted with a large 204Z print cylinder, Anilox roll of choice, and Flexoconcepts orange doctor blades.

It is possible to choose standard UV curing or LED UV curing. IR/Hotair drying is also available and can be combined with UV curing. For heat-sensitive materials, a chill roller with an industrial chiller is also available. Ask about our sleeve solutions and other Flexo printing options you may require.

Upgrade to allow backside printing, and upgrade further with print on the glue-side with simple compact delamination and relamination functionality.

Cold Foil and Lamination
Add extra embellishments to your digitally printed label with Cold foil. Fully servo-driven unwind and rewind is also suitable for standard lamination.

Semi-rotary Die-cutting
The Semi-rotary die-cutting unit features a large digitally controlled servo-driven and is standard equipped with a 204Z magnetic cylinder. This creates compatibility to match the frame sizes of digitally printed webs from all major brand digital printers.
With digital control over the timings and positioning, accuracy and repeatability are outstanding.
The die-plates are easy to mount, and pressure sensors can be added for precision control over the die-cutting pressure. The standard gap between the magnetic cylinder and the Anvil is 0.48mm. A gap of up to 1mm is optional.
For optimal control over the gap and to better die-cut different materials, Rhyguan recommends Rotometrics® Adjustable Clearance Anvil.
(For Compact Digital Finishing in combination with flatbed die-cutting, please select the Rhyguan KISS330PLUS2)

Choose the most suitable slitting options that fit your needs.
Save 5-6 minutes set-up time per job by selecting the Automatically positioned shear slitting knives. For 10 jobs/shift, this will already create a full hour of extra productivity.

Standards shear slitting module is also available. Trim extraction comes standard with all slitting modules and includes a simple suction engine.
The automatic shear slitting system is controlled from the touch screen user interface, or through an ERP/CRM controlled workflow with Rhyguan’s digital platform.
Add extra flexibility by adding razor blade slitting to your shear slitting system.

Compact digital finishing with fast semi-rotary die-cutting, flexo, corona

Rewinding, cut-sheeting
The various rewinding options include the default single rewind.
Dual rewinding is the most chosen configuration. Cut-sheet delivery is also possible either direct from the die-cutting unit, or with a separate rotary sheeting unit.

Productive Turret rewinding
The productive turret rewinding includes a buffer. When rewinding the small rolls has reached the set label count, the machine will continue production. While at the same time the High productivity Turret will automatically cut the web, turn the turret, and resume rewinding. While the machine speeds up to empty the buffer, an operator can take of the finished rolls, and add a new core for the next change over.

Inspection camera
It is possible to add an inspection camera to the paper-path. Rhyguan has an open platform, which allows for the integration of all major brand inspection systems to allow you to get the best service available locally.

About Rhyguan digital finishing equipment:
All Rhyguan digital finishing equipment is designed with reliability and durability in mind. Based on two thick solid steel frames 25mm thick, and branded components such as the servo engines, controllers, electrical switches inside. User-friendly color touchscreen interface with easy to understand functions and menus are also standard.

Rhyguan has experience with finishing labels printed on any major brand narrow web digital printer (brand). Not only has our R&D team has tested the finishing of digitally printed labels, but Rhyguan’s service team also have extended experience in supporting customers with their daily production across the world.

Features & Benefits

  • 25mm Solid steel frame is the basis for durability. Fitted with the best branded components that last a long life-span

  • Operators like the smooth runs, durable, repeatable, precise converting this unit delivers every day. And they can control all settings from the touchscreen User interface

  • Options: Link with 3rd party systems:   AVT, other Inspection,  ESKO, CERM,  other CRM Cold-foil, slitting, automatic slitting, IML support, turret, Cutsheet and much more…

  • Semi-rotary Flexo unit for Spot varnish, with its own independent re-registration and tension control. An operator can also choose to run full rotary.

  • FAST Semi-rotary die-cutting unit with maximum speed of
    90m/min for the TOP330PLUS3 and 80m/min for the TOP420PLUS3.
    Die-cut compensation to re-use full rotary die-cut plates. 

  • Fully equipped with Servo engines to create full digital control. Through digital real time software the TOP330PLUS2 gets all Servo timings fully synchronized and exactly right for the smoothest conversion runs possible with a minimum of vibrations